New trend of industrial automation: green die-casting robot

The 13th China International Foundry and Die Casting Industry Exhibition will be held in Chongqing International Expo Center. As a basic industry of equipment manufacturing, the foundry and die casting industry plays an important role in the development of the national economy and the prosperity of the application field. China's annual output of die-casting and casting accounts for a quarter of the world's total output, and the output of die-casting parts ranks first in the world for ten consecutive years. At this exhibition, Shanghai FANUC will exhibit carefully, exhibiting robot automation solutions that provide green die casting for die casting companies.

The FANUC robot is specially designed and developed for the foundry industry. The casting expert series robots have reached the international certification level of IP67 in protection. This level shows that FANUC robots can be submerged in water for half an hour. The robot also has many excellent properties such as corrosion resistance, high temperature resistance, steam cleaning, and resistance to aluminum splash in the die casting environment. It can fully withstand the high temperature test in the daily operations of modern performance foundries. The following is an introduction to the robot system that Shanghai FANUC will bring to the western industry audience.

Deburring / grinding application of FANUC M-20iA system unit dedicated to foundry grade :

FANUC M-20iA robot (including force sensor) is equipped with an electric spindle at the end that can grasp the tool holder. After grasping the three-dimensional wireless probe, three kinds of deburring or grinding tools are grabbed accordingly. Work on the workpiece (engine cylinder head). The work piece is fixed on the work fixture, and there is a dust suction device under the work fixture to directly suck the waste dust into the vacuum cleaner. At the same time, the Roboguide offline programming process is displayed on the PC monitor outside the workstation.

FANUC M-20iA robot simulation display system diagram

Process description: The FANUC M-20iA robot's stable trajectory action realizes the sand core burr removal function, reflecting its high repeatability characteristics. The three kinds of deburring or grinding tools are applied in sequence, which embodies the application of high flexibility, and at the same time fast positioning and transportation, to ensure the accuracy of the placement of the position, reflecting the application advantages of FANUC M-20iA robot in the transportation industry.

FANUC M-20iA robot function introduction: with 6-axis control, the maximum load can reach 20KG, the movement radius is 1811 mm, the repeat positioning accuracy is plus or minus 0.08mm, and the body weight is 250KG. The M-20iA robot uses high-strength arms and the most advanced servo technology to effectively improve the movement speed of each axis and the performance of acceleration and deceleration. The movement operation time is shortened by more than 15%, achieving the highest production capacity in the industry. The independent drive mechanism design in the wrist shaft realizes the world's most compact and compact built-in cable arm, enabling it to operate in a small space and high density environment.

Workpiece: engine cylinder head

With the deepening of global economic integration, China's total casting output continues to rise, and technology continues to progress, and China is rapidly changing from a "foundry power" to a "foundry power"! FANUC's casting robots designed for harsh environments can meet the changing requirements of manufacturers. The main applications include casting, die casting, machining, deburring and other casting industry applications. The sensitive areas such as the robot servo encoder on display are protected by a special material cover and gasket. The surface of the fuselage and the cavity are coated with a special anti-high temperature peeling coating. To calmly deal with the challenges of harsh environments such as high temperature, heavy steam, heavy oil pollution, and metal splashes in the foundry and some harsh and narrow working environments can greatly help casting companies improve efficiency and reduce manpower expenditure.

For the rapid development needs of China's foundry industry, FANUC robots use the world's leading intelligent technology and a complete robot product line in casting spraying, pouring, loading and unloading, edge removal, drilling and drilling, deburring, Cleaning and other casting-related links lead the trend, always walking in the forefront of the development direction of the casting industry.

Shanghai Fanuc Booth : Chongqing International Expo Center (Liangjiang New District) Hall S5 T13

FANUC is the world's most diverse manufacturer of FA (factory automation), robots, and smart machines. Since its establishment in 1956, the company has always been a pioneer in the development of global computer numerical control equipment and has made outstanding contributions in the field of automation. In the 1970s, FANUC became the world's largest professional CNC system manufacturer. In 2008, FANUC became the world's largest robot manufacturer, surpassing 200,000 robots for the first time in the world. At present, it has exceeded 265,000 units, and its market share ranks first.

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