At present, industrial robots have become a common sight in the automotive parts manufacturing industry. However, they are rarely seen in the mold industry. The reason for this lies in the nature of mold companies, which are typically order-driven, producing single pieces, multiple varieties, and small volumes. Each job requires customization based on customer specifications, making the design and processing technology of molds highly complex and variable. Additionally, the mold industry demands high-precision equipment and quick turnaround times, which further complicate the integration of robotics.
So, if robotic applications aren't inherently difficult, why would mold companies consider using robots for automated processing? Let's take a closer look at the FANUC robot combined with the ROBODRILL small machining center in a copper electrode processing automation setup to understand how automation can transform production.
[Image: Copper electrode automatic loading/unloading]
Video: Automated copper electrode processing
This system demonstrates seamless integration between the FANUC robot and the machining center, offering high flexibility and broad application potential in automation:
- The universal LR Mate 200iD robot has a maximum load capacity of 7 kg and a repeatable positioning accuracy of ±0.02 mm. It is ideal for handling large and heavy workpieces efficiently, boosting productivity without compromising precision.
- Weighing only 25 kg, the LR Mate 200iD is designed for use in confined spaces. Its high rigidity arms and advanced servo control technology ensure smooth, vibration-free motion even during high-speed operations.
- The ROBODRILL is equipped with the latest FANUC 31i-B CNC system. With a powerful spindle that reaches up to 24,000 rpm, it’s perfectly suited for high-precision mold processing.
- The side door of the ROBODRILL is pneumatic and can be synchronized with the robot, reducing system cycle time and improving efficiency.
[Images: ROBODRILL in action]
FANUC’s copper electrode processing solution has gained popularity due to its wide range of applications and excellent cost-performance ratio. In China’s mold market, especially in South China, the FANUC small machining center is affectionately known as the “copper machine†for its precision, speed, and reliability. It has earned a strong reputation and is highly sought after by industry professionals.
[Images: ROBODRILL in different configurations]
Video: Triaxial copper electrode processing with ROBODRILL
Video: Four-axis copper electrode processing with ROBODRILL
The FANUC ROBODRILL small machining center stands out with several key features:
- "The strongest brain" – FANUC 31i-B CNC system
This top-tier CNC system offers unmatched performance and stability, enabling the machine to process complex surfaces with ease.
- High rigidity spindle for drilling, tapping, milling, and boring
Whether it's a 10,000 rpm or 24,000 rpm spindle, the power and torque exceed those of standard BT30 spindles, allowing for rough milling and rigid machining operations that other machines cannot achieve quickly.
- Direct-coupled spindle design for improved efficiency
The motor is directly connected to the spindle, eliminating unnecessary components and increasing reliability.
- Grease-loaded bearings reduce maintenance needs
These bearings eliminate the need for frequent lubrication, saving time and effort.
- High-speed, low-heat spindle with precision bearings
Ensures high-speed cutting while maintaining accuracy and minimizing heat generation.
- High torque specification for powerful cutting
The low-speed torque is significantly increased, allowing for efficient and effective material removal.
- High acceleration positioning for faster movement
The machine can react quickly, adjusting direction rapidly and reducing overall cycle time.
- High-precision machining with nanometer-level feedback
Equipped with ultra-high resolution pulse encoders, the system ensures accurate interpolation and real-time feedback.
- AI Contour Control II for smoother surface finishes
Reduces shape errors and delivers exceptionally smooth results.
- AI thermal displacement compensation
Automatically compensates for thermal expansion caused by machine operation, ensuring consistent precision throughout the process.
- Safe, reliable, and energy-efficient
Complies with Chinese industrial safety standards and includes dual safety checks. Built with Japanese components, it guarantees stability and comes with a two-year warranty. Additionally, it recycles regenerative energy, reducing power consumption and promoting environmental sustainability.
Medical Monitor
Its ruggedized structure and Fashion is Slim and Light performance ensure the monitor can work stable at harsh environmental conditions. Monitor`s front bezel is made of White/Black powder coated aluminum. We provide vandal-proof protective glass or touch-screen for covering the front screen. Also we have various boards for different signal input solutions, and 12V/24V DC power input for different application requirements.
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Shenzhen Hengstar Technology Co., Ltd. , https://www.angeltondal.com